Case Studies

Temporary Firehouse Ensures Service Continuity for Chicago Suburb

HubSpot Video

When a city needed to build a new permanent firehouse, Mahaffey bridged the gap with a customized temporary fabric structure.

As the fire department aged and expanded, they ran into significant space limitations with
their existing building. While they began the complex process of constructing a larger
firehouse that better fit their needs, they needed a temporary building that could house
their trucks and equipment.

Mahaffey’s experience designing and installing temporary firehouses for disaster relief and
new construction made them the perfect partner for this project. 

The Challenge

Built in the 1930s, this North Chicago firehouse was beautiful and historic — but entirely too
small to properly service the community. The fire trucks of the early 20th Century were much shorter than today’s, so this centuries-old firehouse couldn’t accommodate the modern
engines and ladders.

Instead of parking trucks in the firehouse, this department had to park them out front, leading to wasted time and energy. Only ambulances and other small vehicles could fit in the building.

The city needed to construct a new firehouse with more space, but in the meantime, the fire department’s essential services had to continue. After finding Mahaffey online, the client discovered that Mahaffey’s solution was far better than the competition because of the highly-customized fits, finishes and accessories.

The Client's Structure Needed:


SuperSeries™ frame


Remote electric doors


Guardian Steel Walls™



Durability against the elements


Quick installation


The Solution

First, Mahaffey determined the minimum amount of space needed to fit the department’s fire trucks, then analyzed how much additional square footage the crew would need to store and maintain their equipment. Plus, Mahaffey had Chicago’s extreme weather to consider, so the solution had to be able to stand up to the Northern wind and snow.

Mahaffey’s experts decided on a SuperSeries™ structure that measured 33-feet-wide, 50-feet-deep and 13-feet-tall. To meet the local fire codes, Mahaffey’s solution also included flame-retardant fabric and two exits with clear signage.

Additionally, the solution required electric doors that firefighters could operate from the trucks. The Mahaffey team installed secure garage doors with photosensor technology, which a local service company then inspected and certified to ensure quality control.

Because firehouse construction is not always a quick process, the structure had to stay in peak condition for at least 15 months. Mahaffey added insulated steel walls to the already-strong solution to add extra durability, security and longevity.

The Result


Mahaffey completed the installation for this structure in just three days, working closely with the department to ensure the final solution exceeded their expectations. The added Guardian Steel Walls™ enhanced the aesthetics of the temporary solution while keeping the space warmer during the cold Chicago winter.

Project Manager Ethan Pretsch said this project offered a unique opportunity to “help the people who help people” and ensure the department’s heroic work could continue. Mahaffey is proud to support the fundamental missions of organizations through disaster-relief and business-continuity solutions.

The Takeaways

For fire departments and other emergency responders, downtime isn’t an option. Mahaffey provides turnkey solutions and flexible lease terms to ensure no time is lost during times of transition. Temporary firehouses require a niche understanding of fire codes and complex coordination with city officials and third-party vendors — all of which Mahaffey has a proven history of managing.

Interested in learning more about temporary, portable construction shelters and tents, or want more information about how you can get a custom fabric building for your business?

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